Tuesday, May 25, 2010

Outdoor goodies

Ooo.. a morning post before work.. scary stuff!

Courtesy of the long weekend and some free time I finally managed to finish up one of my other projects and get some pictures of it :)

As a backstory, we've had a small metal shed at this place to use for tools and such over the years. I store my lawnmower and all of our garden goodies in there, but it's been taking a beating from constant exposure to the West wind. The one wall was torn through despite reinforcing efforts, the doors were creased, the floor was rotting out and collapsing in the corners, and it was generally a mess. So the question becomes spend the time and money to repair the thing, or just get rid of it and build something that works better, in a better part of the yard? I opted for the latter, and our landlady agreed.

An hour with the saber saw and the old shed was off the rotted floor and partway loaded into my trailer (Ian came by later and helped me load it fully. It was freecycled to a family on the Northside that had nothing to put their things in and no space in their budget to buy one). The floor was as bad as I feared, but the underside explained the problem fully. Instead of leveling out the grade, putting some gravel for drainage, using skids and the like, someone cut slabs of 2x4 and dropped the shed onto them. Needless to say they were so sunken and rotted that the floor was sitting on wet dirt all the time, and the rot just took it's course from there.

For the new shed, I picked a spot behind the house, sheltered from the wind with a decent grade for drainage. It's a damp spot in the yard, but I leveled out the grade, and set enough gravel that the space can drain. The floor of the shed was made from 2x6 joists with a double layer of 7/16ths osb sheeting. It rests on a pair of 4x4 pressure treated skids with slabs of 2x6 in the corners to provide support and keep the floor from sagging.

The walls are 2x4 framing with osb exterior sheeting. I had a couple of slabs of 10mm tempered glass floating around the house so I incorporated them into the sides of the shed as windows. For the roof, I didn't want the typical truss system as I would lose most of the headroom and be back to where I was with the metal shed (i.e. stooping all the time) so it's a modified version of the way some of the package sheds are put together, and was strong enough to hold myself and Ian during shingling, so not so shabby :) Doors are 2x4 and sheeting as well.

The Saturday after the roof was up (drip edge and two layers of tar roofing paper), Ian kindly offered to help me shingle the roof. Quick work with asphalt shingles, though my side is a little wonky. I think I understand how to do it now, so it was a lesson well learned :) Finally, 3 2x4's took a trip through the tablesaw and were ripped down into stripping and painted white to use as trim for the windows and doors. If you're wondering why the trim doesn't extend to the edges of the doors, it has to do with the offset on the hinges and the fact that you can't open the doors fully if you put trim to the very edges. This works, and if I'm being totally paranoid about it, I can mask off the edges and paint a white strip so it matches ;)

Finally, some tool hangers, a storage box for my scrap wood, and we're in business :) Not too shabby, but next time I may wait for some help with the walls. Having my back lock up in the middle of the week from all the lifting didn't make for a fun few days at work :/

Thursday, May 20, 2010

To blog or not to blog..

Note to self.. (edit : 2 notes to self..) Firefox is a memory hungry excuse for a browser that they seriously need to recode... why on earth does an internet browser need 319mb of ram to run.. yeesh.. oh, and the picture upload utility on this blog site doesn't work with Google Chrome.. joy :/

Short post! I'm missing pics from my other project (probably cause it's not done yet) so without further ado, the cedar chest from a previous post!














Why does it offset these when they're the same file size, same dimensions, taken with the same camera? I have no idea.. :/

Anyways, onto new things. The next project was a complicated one, likely just due to the amount of staining it took. I was in a customer's house putting up a custom shower when I spied a piece of furniture that grabbed my attention. It was being used as an end table, probably from Ikea or something similar, but the concept was interesting enough I thought I could replicate it from real wood rather than stamped pressboard.

What it's supposed to be is a series of stacked books. Two on the bottom, four across the body one on the top. The middle opens into a full cupboard, and the top and 2nd from the bottom book are pull out drawers.

The entire thing is made from jointed 1x6 spruce, and was assembled as components. The biggest challenge for this piece was keeping the stains from bleeding onto the surrounding wood, particularly the light coloured page areas. Otherwise, it wasn't terribly hard, just very time consuming. The bookmark ribbons are 1/8th inch aluminum that I heated with a propane torch and shaped into the drawer pulls. The only concessions I made that aren't bookish are the handle for the cupboard area, and the hinges. I was considering various other options, but the books each have the spine edge router cut into them and that makes the wood in those areas thinner and a bit more fragile than normal, so most of my choices in that respect were limited. I think it turned out fairly well though :)